Three in one soy, sesame, peanut oil soy sauce liquid disinfectant filling production equipment
Product Description
This machine is suitable for all kinds of viscous, non-viscous and corrosive liquids etc. It is widely used in plant oils,
engine oils, chemical liquids, daily chemical liquids etc. This equipment is mechatronics. It is very convenient to
replace bottle samples or liquids. unique design and superior performance. It meets all requirements of customers.
Siemens PLC control system, with control protection function, vacuum leak-proof device, to ensure no leaking situation
during production, electric adjusting for volume system, frequency conversion control and photoelectric control with
German TURCK brand.
Feeding conveyor:
1 easily to change the bottle shape
2. Rise the speed
3. Connect the bottle feeding part
4. Could add the bottle stopping device
5. Air conveyor for the plastic bottle, screw conveyor for the glass bottle
Filling parts
1. No bottle no filling
2. Same filling level of all the bottles, adjustable filling level
3.Filling precision ≤±2mm
4. Vacuum filling method
5. No dropping
Capping part
1.PCO ,plastic cap, metal cap, aluminum cap
2.no bottle no capping
3.two sensor to check, PLC control
4.no full no capping
5. Place & capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
6. All 304stainless steel construction
7. Automatic stop when lack of bottle
8. Automatic caps arranging and feeding, lack of caps automatic feeding
Lamp checker
Clearly to see the filled bottle
Vacuum tank and pump
Because the liquid contains the foam , so not only the valve has the degas feature, we also need the fit the vacuum pump and tank, to suck all the foam from the liquid , and send to the vacuum tank through the vacuum pump
Electrical apparatus
PLC/ transducer/ touch screen: siemens
Contactor/ air switch/ stabilized voltage supply: Customized
Photo electricity/ proximity switch: Atonics
Cylinder: Air tack
Technical parameter
| Filling heads |
4 |
6 |
8 |
10 |
12 |
16 |
| Capacity(1L/bottle/h) |
600-1200 |
1000-1600 |
1600-2200 |
2200-2800 |
2800-3200 |
3200-4000 |
| Filling volume(ml) |
200-1000/ 500-3000/1000-5000 |
| Filling tolerance |
±0.5% |
| Gas pressure(Mpa) |
0.55-0.8Mpa |
| Gas consumption(Mpa) |
0.8 |
1 |
1.2 |
1.4 |
1.6 |
1.8 |
| Motor power(kw) |
1 |
1.2 |
1.4 |
1.6 |
1.6 |
1.8 |
Customer visit
FAQ
FAQ:
Q1.what type of liquid or product is the filling machine suitable for?
A1: Our filling machines support a wide range of liquid types, including water, juice, carbonated drink, oils, viscous liquids etc... Equipment materials (such as stainless steel, food grade plastic) and filling head design can be customized according to product characteristics (corrosion, viscosity, hygiene requirements).
Q2. How to guarantee the filling accuracy? What's the margin of error?
A2: The equipment adopts a high-precision flowmeter or servo control system, and the error is usually controlled within ±0.5%~1% (depending on the nature of the liquid). Regular calibration and replacement of wearing parts (e.g., seals, pump valves) maintain long-term accuracy.
Q3.how long does it take to change bottle type or size? Is the operation complex?
A3: Generally within 30 to 90 minutes to complete the adjustment (depending on engineer skills).
Q4. How difficult is it to clean and maintain the equipment?
A4: Filling contact parts can be disassembled and cleaned, some models support CIP (online cleaning) function. Routine maintenance includes lubricating rails, checking gas paths/circuits, cleaning residual fluids, etc. Provide detailed operating manuals and training videos.
Q5. Can the filling speed meet our capacity demand?
A5: Standard models speed range from 30 to 200 bottles/min (single head), multi-parallel or high-speed models can reach more than 500 bottles/min. The specific needs to be based on your bottle capacity, filling process (such as vacuum, nitrogen protection) comprehensive assessment.
Q6. Does it support customized functions (such as labeling and sealing linkage)?
A6: Pipelining can be integrated according to requirements, such as filling - capping - labeling - inkjet one-stop solution. For OEM customization, process details and budget need to be communicated in advance.
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