4gallon bottle filling machine drinking water mineral water bottling machine
Product Description
The production line is mainly used for 3-5 gallon barrel drinking water. It consists of three parts: washing(heating
water---sterilized water---pure water), filling and sealing.
This production line can be automatically washed, disinfected, filled, capped, counted and output, with complete
functions, novel design, high degree of automation, it is a set of machinery, electricity, gas in one of the drinking
water barrel equipment.
The machine is made of excellent stainless steel with the advantage of easily-rinsing and corruption-resistance. The
main electrical parts adopt products with brand of SIEMENS and OMRON. Pneumatic parts adopt products with
brand of AIRTAC. Both the inner and outer shower nozzle for washing barrel adopts the special technology equipment
from American Sprayer Company. The machine works reliably and efficiently based on the compact structure and
high automatic technology. It is the fully automatic barreled water producing equipment combined with machine,
electronic and pneumatic components.
Main technical parameter:
1)Filling Volume: 5 Gallon
2)Size of Barrel: ф276×490m
3)Capacity: 60-900 barrels per hour(depends on customer's inquiry)
4)Power supply: depends on buyer request.
5)Max power consumption 4 kw+ heating 9 kw the Power consumption is only 3.5kw while the machine works as
each electrical part starts intermittently
6)Volume of using water: Filling 9T/H; Purified water washing 2.25T/H
7)Structure type: gear wheel and rack transmission intermittently; Two filling valves
8)There are 10 steps during the washing procedure:
(1)Pre-washing,
(2)Dripping,
(3&4)Washing by the recycled water
(5)Dripping,
(6&7)Disinfection liquid,
(8&9)Finished water,
(10)Dripping
Disposal explanation
1)The whole set of equipment is imported abroad. The shower nozzle for washing is the technology products of
American sprayer company
2)Intellectual management, controlled by MITSUBISHI micro-computer.
3)Siemens electrical element
4)AIRTAC pneumatic element
5)The whole set of equipment is made of stainless steel especially for food
6)Including system for automatic cap settling and cap transportation
Main parts list:
| No |
Product Name |
Brand |
Made-place |
| 1 |
Automatic Switch |
meilarila |
France |
| 2 |
AC contactor |
Customized |
France |
| 3 |
PLC |
MITSUBISHI |
Japan |
| 4 |
Electric switch |
|
China |
| 5 |
pump |
BestBrand in China |
China |
| 6 |
Cylinder of principal axis |
Airtac |
Taiwan |
| 7 |
Cylinder of up and down |
Airtac |
Taiwan |
| 8 |
Cylinder of cap press |
Airtac |
Taiwan |
| 9 |
Cylinder of jar push |
Airtac |
Taiwan |
| 10 |
Cylinder of filling valve |
Airtac |
Taiwan |
| 11 |
Air pressure processing system |
Airtac |
Taiwan |
| 12 |
Air pipe.fittings |
Airtac |
Taiwan |
| 13 |
Nozzle |
Shanghai waigaoqiao company |
Join venture |
| 14 |
Chain |
Z304 Stainless steel |
Made byself |
| 15 |
The valve of water inlet |
Z304 Stainless steel |
Made byself |
| 16 |
Filling valve |
Z304 Stainless steel |
Made byself |
| 17 |
The thickness of Stainless steel plate |
1.5mm |
Made byself |
| 18 |
Capacity |
jar/hour |
240 |
| 19 |
Total power |
kw |
1.5 |
| 20 |
Filling heads |
pic |
2 |
| 21 |
Number of cover pressing |
pic |
1 |
| 22 |
Pressure of the air source |
Mpa |
0.5 |
| 23 |
Consumption of air |
M3/min |
0.6 |
Capability character
Technical parameter
| Model |
QGF-120 |
QGF-300 |
QGF-450 |
QGF-600 |
QGF-900 |
QGF-1200 |
| Filling heads |
1 |
2 |
3 |
4 |
6 |
8 |
| Volume(gallon) |
3-5 |
3-5 |
3-5 |
3-5 |
3-5 |
3-5 |
| Barrel size(mm) |
¢270*490 |
¢270*490 |
¢270*490 |
¢270*490 |
¢270*490 |
¢270*490 |
| Capacity(b/h) |
60-120 |
120-300 |
300-450 |
450-600 |
600-900 |
900-1200 |
| Gas pressure(Mpa) |
0.4-0.6 |
0.4-0.6 |
0.4-0.6 |
0.6 |
0.6 |
0.6 |
| Gas consumption(m3/min) |
0.37 |
0.6 |
0.8 |
1 |
1.5 |
1.8 |
| Motor power(kw) |
1.5 |
3.8 |
5.5 |
7.5 |
9.75 |
13.5 |
| Weight(kg) |
680 |
1500 |
2100 |
3000 |
3500 |
4500 |
Flow chart for complete line
Customer visit
Packaging & Shipping
FAQ
FAQ:
Q1.what type of liquid or product is the filling machine suitable for?
A1: Our filling machines support a wide range of liquid types, including water, juice, carbonated drink, oils, viscous liquids etc... Equipment materials (such as stainless steel, food grade plastic) and filling head design can be customized according to product characteristics (corrosion, viscosity, hygiene requirements).
Q2. How to guarantee the filling accuracy? What's the margin of error?
A2: The equipment adopts a high-precision flowmeter or servo control system, and the error is usually controlled within ±0.5%~1% (depending on the nature of the liquid). Regular calibration and replacement of wearing parts (e.g., seals, pump valves) maintain long-term accuracy.
Q3.how long does it take to change bottle type or size? Is the operation complex?
A3: Generally within 30 to 90 minutes to complete the adjustment (depending on engineer skills).
Q4. How difficult is it to clean and maintain the equipment?
A4: Filling contact parts can be disassembled and cleaned, some models support CIP (online cleaning) function. Routine maintenance includes lubricating rails, checking gas paths/circuits, cleaning residual fluids, etc. Provide detailed operating manuals and training videos.
Q5. Can the filling speed meet our capacity demand?
A5: Standard models speed range from 30 to 200 bottles/min (single head), multi-parallel or high-speed models can reach more than 500 bottles/min. The specific needs to be based on your bottle capacity, filling process (such as vacuum, nitrogen protection) comprehensive assessment.
Q6. Does it support customized functions (such as labeling and sealing linkage)?
A6: Pipelining can be integrated according to requirements, such as filling - capping - labeling - inkjet one-stop solution. For OEM customization, process details and budget need to be communicated in advance.
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