Automatic 3L 5L-10L Pet Barrel Bottle Water Bottling Filling Capping Labeling Packing Line
Product Description
There is linear type and rotarty type,This machine is mainly used for liquid filling and capping,accept 3-10L plastic
or glass bottle. its main features are:
1)bottle red card is the bottleneck parts of method used, rotate 180 degrees, washing efficiency.
2)the use of fixed surface of the filling means filling quality, filling speed quickly.
3)the use of mechanical liquid level automatic control mechanism.
4)filling valve, hydraulic cylinder and other parts of surface are in direct contact with high-quality stainless steel,
corrosion-resistant, easy to clean, in line with industrial hygiene requirements.
5)the use of electromagnetic speed control motor, strong production capacity to achieve any adjustments.
6)compact structure, convenient operation and easy maintenance.
Working principle:
The machine adopts the principle is given liquid filling pressure filling. Main process is: cleaned the bottle into the
bottle trackwheel appropriated by the lift shaft parts, with the dial clockwise, the bottle filling valve from the bottom
up and seal the bottle and realized the bottle sealed contact with the valve open Liquid cylinder of liquid in the
downstream effects of its weight into the bottle, while the air inside the bottle of liquid in the shed, driven out from
the center tube discharge valve, the liquid until the bottle vent pipe flooded the center, the irrigation Installed to stop,
with the bottle down, filling valve closed, filling the bottle by the end of the bottle sealed trackwheel output into the
next process.
Main technical parameters:
Filling capacity: 3L-10L (standard filling volume)
Filling materials: water
Bottle type: PET bottle
Bottle size: bottle diameter ∮ 100-220MM, bottle height 150-350MM (special requirements can be customized)
Filling method: filling pressure
Applicable cap type: standard plastic screw cap
Power: 2.2KW
Voltage: 380V three-phase AC
Rinse water consumption: (sterile water) ≈ 0.5-0.8M3 / H
Pressure: 0.4MPA
Equipment Dimensions: L4500 * W1400 * H2200MM
Equipment weight: 1800KG
Main parts list:
| Item |
Parts Name |
Brand |
Brand |
| 1 |
PLC |
SIEMENS |
Germany |
| 2 |
Inverter |
| 3 |
Touch Screen |
| 4 |
Switch |
| 5 |
Contactor |
| 6 |
Relayer |
| 7 |
Solenoid Valve |
AIRTAC |
Taiwan |
| 8 |
Drive motor |
FEITUO |
Swiss |
| 9 |
Reducer |
CNP |
China |
| 10 |
Water Pump |
CUSTOMIZED |
China |
| 11 |
Main Bearing |
AUTONICS |
Sweden |
| 12 |
Sensor |
AIRTAC |
Korea |
| 13 |
Air component |
ABB |
Taiwan |
Capability character
Washing part:
Filling part:
Capping part:
Technical prarameter
Linear type:
| Model |
XGF4-4-1 |
XGF6-6-1 |
XGF9-9-3 |
| Capacity 5L/bottle/h |
200-400 |
400-700 |
700-1000 |
| Washing head |
4 |
6 |
9 |
| Filling head |
4 |
6 |
9 |
| Capping head |
1 |
1 |
3 |
| Power(kw) |
3 |
5 |
7.5 |
| Dimension(mm) |
2650*1100*1750 |
3400*1100*1750 |
4150*1100*1750 |
Rotary type:
| Model |
XGF12-12-4 |
XGF16-16-5 |
XGF24-24-8 |
| Capacity 5L/bottle/h |
1000-1500 |
1500-2500 |
2500-3000 |
| Total power |
2.5 |
3.2 |
4.2 |
Flow chart for compelete line
Customer visit
FAQ
FAQ
Q1:What types of water and beverages can this production line handle?
A1:It can handle purified water, mineral water, fruit juice beverages, carbonated beverages and many other types. Our equipment is highly adaptable and only requires appropriate parameter adjustments according to different product characteristics. For example, when processing fruit juice beverages, due to the pulp content, there is a special design in the filtration process to ensure no blockage and retain nutritional components. For carbonated beverages, the pressure is precisely controlled during the filling process to ensure stable carbon dioxide content.
Q2:Could you briefly introduce the production process flow of the line, the main steps from water treatment to packaging?
A2:First, the water goes through a series of advanced treatment processes like filtration, disinfection, and softening to remove impurities and ensure quality. Then, it enters the filling section where precise filling machines fill the bottles to the set volume. After that, the bottles are capped, labeled, and finally packaged for shipment. Each step is carefully controlled to guarantee product consistency.
Q3:Does the equipment material meet food hygiene standards?
A3:Yes, all parts that come into direct contact with water and beverages are made of food-grade 304 or 316 stainless steel, which is non-toxic, corrosion-resistant, and will not have any negative impact on product quality. It has also undergone strict testing and fully complies with international food hygiene regulations.
Q4:How is the compatibility with different bottle types?
A4:Our production line is designed with good compatibility. By simply replacing some tooling fixtures, such as filling nozzles and grippers, it can quickly adapt to different shapes and sizes of plastic bottles and glass bottles.
Q5:Will installation and commissioning services be provided after purchasing the equipment?
A5:Yes, we have a professional technical team. After the equipment arrives at your factory, we will send technicians to install and commission it in time to ensure the normal operation of the equipment. We will also provide detailed training for your operators to make them proficient in equipment operation and maintenance points.
Q6:What does the after-sales service include?
A6:The after-sales service includes free repair and replacement of faulty parts (non-human damage) during the warranty period of the equipment. After the warranty period, we provide lifetime paid repair services and supply wearing parts at cost price. There is also 24-hour online technical consultation to answer your questions during use at any time, as well as regular return visits to understand the equipment operation status and assist in optimizing the production process.
Q7:Can you provide samples or arrange a factory visit?
A7:We can provide samples of bottled water and finished beverage products for you to test the product quality. You are welcome to visit our factory at any time to inspect the operation of the production line, production process, quality control and other aspects. If you make an appointment in advance, we will arrange a dedicated person to receive you, allowing you to fully understand our strength.
Q8:What is the approximate service life of the production line? How do you carry out maintenance to extend its life?
A8:With proper maintenance, the production line can operate for about 20 years. Regular maintenance includes daily inspections, cleaning of equipment, lubrication of moving parts, and scheduled replacement of wear components. Our after-sales team provides detailed maintenance manuals and can offer on-site training and support.
Q9:If we have special production process requirements or want to develop unique products, can you provide customized production line solutions?
A9:Absolutely. Our R&D and engineering teams have extensive experience in customizing solutions. We will work closely with you to understand your specific needs, whether it's a novel water treatment process, a unique filling technique, or a custom packaging design. We'll then design and build a production line tailored to your requirements, ensuring your product stands out in the market.
Q10:If we have cooperation intentions later and want to further explore customized solutions, price details, etc., who should we contact?
A10:For cooperation inquiries, it's best to contact our business development manager. You can send them email or WhatsApp number. They have extensive experience in tailoring solutions to meet diverse customer needs and will be happy to walk you through the options.
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