Complete Carbonated Beverage Filling and Bottling Equipment Line

Product Description

Safe and Reliable Carbonated Drink Filling Bottling Capping Labeling Packaging Line/Complete Factory Process Mineral Water Filling Packing Machine


Technical:

Model	DCGF14-12-5	DCGF18-18-6	DCGF24-24-8	DCGF32-32-10	DCGF40-40-12
Capacity(500ml/bottle/h)	1000-3000	3000-6000	6000-8000	8000-10000	10000-15000
Filling precision	≤+5mm(liquid level)
Filling pressure(Mpa)	0.15-0.35
Filling temperature(ºC)	0-5
Total power	4.5	5	6	8	9.5
Weight(kg)	2400	3000	4000	5800	7000
Overall dimensions(mm)	2200*1650*2200	2550*1750*2200	2880*2000*2200	3780*2200*2200	4050*2450*2200

I. Water Treatment System

Raw water pump: connect to raw water,we supplier the best supplier Nanfang pump or Customized pump. Silica sand filter: as a filter medium can effectively intercept and remove suspended matter, organic matter and some heavy metal ions in water under certain pressure, thus reducing the turbidity of water. Active carbon filter: can filter chlorine content in water: <0.1PPM,It can also reduce turbidity, chroma of water, purify water quality.

Sodium ion exchanger (softener): is used to remove calcium and magnesium ions from water, thus obtaining softened water. Precision filter: adopts PP filter membranes which has high filtering precision, less than 0.1um particles, strong ability of intercepting pollution and long service life. Reverse osmosis: is composed of reverse osmosis membrane (RO), high pressure pump and washing system,It can intercept substances larger than 0.0001 micron. and allow water molecules to pass through. UV: After the RO system, the bacteria in the water are eliminated by using the UV sterilizing lamp. Ozone: It is a strong oxidant, which can quickly kill bacteria in water and air at a certain concentration. Finished water tank: is used to store filtered pure water, which is connected with filling machine for application. Different water sources with different equipment configurations. We will jointly choose the most suitable water treatment system for you!

II. Carbonated Drink Filling Machine 3-in-1

This series of equipment is used in the production of gas-containing beverages, such as Coca-Cola, Sprite, Fanta etc. This machine is washing, filling and capping 3-in-1,This machine is suitable for all kinds of bottle types. It adopts suspension air conveyor. When change the bottle,It only needs to adjust the conveying width, which is more efficient and labor-saving. This machine adopts isobaric filling type, which is faster and more stable. The machine adopts advanced PLC programming control system, and the electrical components adopt internationally renowned brands. The design of the whole machine is scientific and reasonable, with high output and low failure rate.

Technical features: 1)It is adopted that direct connection between air conveyor and inlet starwheel instead of screw and conveyor chains, which is easier for bottle changing. 2)There is no need to adjust the height of equipment through neck holding tech for bottle transportation.And what is only to change some spare parts. 3)High speed filling line is of clamp transferring technology.Bottle shapes are more varied, and the working table inside the machine is more laconic. 4)By 3-in-1 monoblock, the bottle goes through rinsing, filling and capping with little abrasion, and the transferring is stable, bottle changing is easier. 5)Specially designed stainless steel bottle clamp dose not contact the thread parts of the bottle neck, avoiding the second contamination. 6)High speed and large flow filling valve assures the high filling speed and exact fluid level. 7)Parts contact with the liquid are all of excellent stainless steel or food level plastic.The electric system is of international brand and achieves the national food sanitary standard. 8)The bottle-out starwheel is of screwdown shape.When bottle size is changed, there is no need to adjust the transferring chain's height. Flow chart: A)Bottle production line  PET Resin --Injection moulding machine -Botlte blowing machine --PET bottle B)Water treatment system Raw water--Pump--Silica sand filter--Carbon filter--Water softner--Reverse Osmosis -UV sterilizer-Ozone generator--Finished water tank C)Filling&Packing part   Bottle unscrambler--Air conveyor--Washing,filling,capping 3in1 machine--Light checker--Blow dryer--Dater printer--Lableing machine --Packing machine -Stock

Item	Parts Name	Brand	Brand
1	PLC	SIEMENS	Germany
2	Inverter
3	Touch Screen
4	Switch
5	Contactor
6	Relayer
7	Solenoid Valve	AIRTAC	Taiwan
8	Drive motor	FEITUO	Swiss
9	Reducer	CNP	China
10	Water Pump	SKF	China
11	Main Bearing	AUTONICS	Sweden
12	Sensor	AIRTAC	Korea
13	Air component	ABB	Taiwan

III. Carbonated Drink Beverage(Pre-treatment Equipment)

QHS-series Beverages mixers: It is designed and made for improving the proportion of water, syrup and carbon dioxide, it adopts carbon dioxide reflux deoxidization, which not only saves carbon dioxide, but also achieves the purpose of deoxidization. It has the advantages of coordinated movement, beautiful appearance, convenient cleaning and high automation, and is suitable for mixing various types of beverages. Such as soda, fruit juice drinks, cola and other drinks.

IV. Automatic Sleeve Labeling Machine

1. Shrink Labeling Machine For Sleeve adpots PLC programmable controller,imported servo motor,servo driver, frequency converter and transducer. 2. Shrink Labeling Machine For Sleeve adopts the positioning module to ensure the casting label precise,rapid and stable. 3. Our Shrink Labeling Machine For Sleeve not only has a highly precise position for casting label, but also withstand the perfect shape of the bottle after shrinkage.

1. It is suitable for all kinds of drinks, such as fruit juice, tea beverage, dairy products, pure water, beer, sports drinks and other food and beverage industries. It not only has high accuracy of labeling position, but also can highlight bottles and perfect bottle-shaped after shrinkage. 2. Highly stable mechanical structure,The whole machine adopts stainless steel protective frame cover and aluminum alloy rigid frame, which is stable and rust-free. 3. Flexible choice of all kinds of bottle type: round bottle, square bottle, elliptical bottle etc. can also choose the bottle mouth or body. 4. Unique synchronous cutter holder, within the scope of specifications, no replacement cutter holder. If the specifications need to be changed, it can be completed quickly in 5 minutes. 5. The shape is exquisite and beautiful, the overall structure is strong, and the use is more lightweight and flexible. 6. Exclusively designed reciprocating cutter, which adopts rigid body combination of mechanism, can operate smoothly and prolong tool life by twice. 7. Simple central pillar positioning, easy to change specifications, easy to operate, easy to understand, easy to learn, completely avoiding the user's troubles. 8. The structure of this machine is simple and generous, which can ensure low failure rate and simple maintenance. 9. The whole series of security main body safety protection frame is really intimate design

Main parts list:

No	Name	Brand	Manufacturer
1	SUS304 stainless steel		South Korea
2	motor	TWT	Taiwan
3	Bearing	NSK  MNB  EZO  IJK	Japan
4	stepper motor	Tamagawa	Japan
5	Stepping Driver	Ertl	Taiwan
6	PLC  controller	Omron	Japan
7	Inverter	Delta	Taiwan
8	touch-screen	Weview	Taiwan
9	Contactor	Customized	French
10	Sensor	SUNX	Japan

V. Automatic Shrink Wrapping Packing Machine

Automatic shrink wrapping packing machine: Specially designed for beverages, pure water, fruit juice, wine and other drinks. With full automatic functions of bottle transfer and arrange, film wrapping, sealing and cutting, shrinkage, cooling and other qualities. It adopts the world's advanced film thermostatic sealing technology, and the sealing is firmly cleaned. The PLC program is used for automatic circulation control, and the performance is stable and reliable. Three-layer heat insulation, good heat preservation performance, fast heating, energy saving. Advantages: 1)Frequency control,Secondary bottle transport device. 2)The whole set which are push bottle,heat sealing cutting adopt pneumatic structure. 3)Inductive switch control film length. 4)Touch screen,PLC control system advanced reliability of the equipemtn function. 5)Circular wind machine ,resuare well-proportioned temperature of the shrink furnace. 6)Strong cooling system can reassure finalize the design quickly. 7)Heat-fast Customized transport net,transport steady,high strength and stand wear and tear. 8)Frequency conversion timing net transportation structure. 9)The height of the conveyer belt can be made according to the user,adustable range±50mm 10)Bottle transport machine can satisfy the direction of the user,it can prolong and shorten 11)Pterygoid stainless iron heating system,durability. 12)Satisfy the bear storage rack device of the short duration for the product,assure consecutive work for the production line.

VI. Bottle Blowing Machine

Bottle blowing machine:It is a kind of equipment which can make plastic granules into hollow containers by blow molding process. It is mainly used in beverage and food industry. Features of main body: 1). Stable performance with advanced PLC. 2). Automatic preform conveyer to save human cost. 3). Preform self-rotation and infrared pre-heater revolution assure the even distribution of heat, which improve the bottle shaping rate, increase the production. 4). High adjusting performance to enable preheat the preforms perfectly by adjust the voltage control area in the PLC, which could adjust the temperature of the infrared lights in the pre-heater, and keep the proper temperature and humidity invariable. 5). High safeties with security automatic-locking device in each mechanical action, which will make the production into a perfect safe environment, in case of the breakdown in certain procedure. 6). Introduce the Customized air cylinder to avoid contamination and noise. 7). Satisfaction with different atmospheric pressure for blowing and mechanical action by dividing the blowing and action into three parts in the air pressure diagram of the machine. 8). Strong clamping force with high pressure and double crank links to lock the mould. 9). Two ways of operating: automatic and manual. 10). Low cost,high efficiency,easy operation and maintenance etc, profited from the fully automatic technological process. 12). Ideal cooling system make the finished bottles without any flaws.