Automatic Water Bottle Filling Machine for Complete Production Line Carbonated Soft Drink Can CSD Bottling Juice Labeling Package Machine
DCGF Carbonated drink filling machine:
This series of equipment is used in the production of gas-containing beverages, such as Coca-Cola, Sprite, Fanta etc.
This machine is washing, filling and capping 3-in-1,This machine is suitable for all kinds of bottle types. It adopts
suspension air conveyor. When change the bottle,It only needs to adjust the conveying width, which is more efficient
and labor-saving. This machine adopts isobaric filling type, which is faster and more stable. The machine adopts
advanced PLC programming control system, and the electrical components adopt internationally renowned brands.
The design of the whole machine is scientific and reasonable, with high output and low failure rate.
Main parts list:
| Item |
Parts Name |
Brand |
Brand |
| 1 |
PLC |
SIEMENS |
Germany |
| 2 |
Inverter |
| 3 |
Touch Screen |
| 4 |
Switch |
| 5 |
Contactor |
| 6 |
Relayer |
| 7 |
Solenoid Valve |
AIRTAC |
Taiwan |
| 8 |
Drive motor |
FEITUO |
Swiss |
| 9 |
Reducer |
CNP |
China |
| 10 |
Water Pump |
CUSTOMIZED |
China |
| 11 |
Main Bearing |
AUTONICS |
Sweden |
| 12 |
Sensor |
AIRTAC |
Korea |
| 13 |
Air component |
ABB |
Taiwan |
| Model |
DCGF14-12-5 |
DCGF18-18-6 |
DCGF24-24-8 |
DCGF32-32-10 |
DCGF40-40-12 |
| Capacity (500ml/bottle/h) |
1000-3000 |
3000-6000 |
6000-8000 |
8000-10000 |
10000-15000 |
| Filling precision |
≤+5mm(liquid level) |
| Filling pressure(Mpa) |
≤0.4 |
| Filling temperature(ºC) |
0-5 |
| Total power |
4.5 |
5 |
6 |
8 |
9.5 |
| Weight(kg) |
2400 |
3000 |
4000 |
5800 |
7000 |
| Overall dimensions(mm) |
2200*1650*2200 |
2550*1750*2200 |
2880*2000*2200 |
3780*2200*2200 |
4050*2450*2200 |
Water treatment system:
It refers to the measures taken to make the water quality meet certain use standards.
The physical characteristics of water, such as temperature, color, transparency, odor and taste, are filtered or treated
so that water can be used directly for drinking or other purposes.
Raw water pump: connect to raw water,we supplier the best supplier Nanfang pump or Customized pump.
Silica sand filter: Silica sand as a filter medium can intercept and remove suspended matter effectively, organic
matter, colloidal particles, microorganisms, chlorine, odor and some heavy metal ions in water under certain pressure,
so as to reduce water turbidity.
Active carbon filter: It can filter chlorine content in water: <0.1PPM, and has significant effect on odor, organic matter,
colloid and iron in water. It can also reduce turbidity, chroma of water, purify water quality and reduce pollution to follow-up
systems (reverse osmosis, ultrafiltration, ion exchanger).
Sodium ion exchanger:Sodium ion exchanger (softener) is used to remove calcium and magnesium ions from water.
When calcium and magnesium ions in water are exchanged by sodium ion, carbonate scale and sulfate scale are not
easily formed in water, thus softening water can be obtained.
Precision filter: Precision filter adopts PP filter membranes which has high filtering precision, less than 0.1um particles,
strong ability of intercepting pollution and long service life.
Reverse osmosis:it is composed of reverse osmosis membrane (RO), high pressure pump and washing system to
protect the reverse osmosis membrane. It can intercept substances larger than 0.0001 micron. It is the finest water filter.
It can effectively intercept all dissolved salts and organic substances with molecular weight greater than 100, and allow
water molecules to pass through.
Hollow Fiber ultrafiltration: Ultrafiltration technology is a new technology widely used in water purification, solution
separation, concentration, and extraction of useful substances from wastewater, wastewater purification and reuse.
The separation process can be carried out at room temperature. It is suitable for the concentration or purification of some
heat-sensitive substances such as juice, biological agents and some drugs. It has a wide range of applications. The size
of Dalton or solute is 0.0. Ultrafiltration separation technology can be used in the range of 01-0.1 um.
UV: After the RO system, the bacteria in the water are eliminated by using the UV sterilizing lamp.
Ozone generator:Ozone is a widely recognized high-efficiency disinfectant in the world. Chemical property is particularly
active, is a strong oxidant, at a certain concentration can quickly kill bacteria in water and air.
Automatic sleeve labeling machine:
It is suitable for all kinds of drinks, such as fruit juice, tea beverage, dairy products, pure water, beer, sports drinks
and other food and beverage industries. It not only has high accuracy of labeling position,but also can highlight bottles
and perfect bottle-shaped after shrinkage.
Characteristic:
1. It is suitable for all kinds of drinks, such as fruit juice, tea beverage, dairy products, pure water, beer, sports drinks and
other food and beverage industries. It not only has high accuracy of labeling position, but also can highlight bottles and
perfect bottle-shaped after shrinkage.
2. Highly stable mechanical structure,The whole machine adopts stainless steel protective frame cover and aluminum alloy
rigid frame, which is stable and rust-free.
3. Flexible choice of all kinds of bottle type: round bottle, square bottle, elliptical bottle etc. can also choose the bottle mouth
or body.
4. Unique synchronous cutter holder, within the scope of specifications, no replacement cutter holder. If the specifications
need to be changed, it can be completed quickly in 5 minutes.
5. The shape is exquisite and beautiful, the overall structure is strong, and the use is more lightweight and flexible.
6. Exclusively designed reciprocating cutter, which adopts rigid body combination of mechanism, can operate smoothly and
prolong tool life by twice.
7. Simple central pillar positioning, easy to change specifications, easy to operate, easy to understand, easy to learn, completely
avoiding the user's troubles.
8. The structure of this machine is simple and generous, which can ensure low failure rate and simple maintenance.
9. The whole series of security main body safety protection frame is really intimate design.
Main parts list:
| No |
Name |
Brand |
Manufacturer |
| 1 |
SUS304 stainless steel |
|
South Korea |
| 2 |
motor |
TWT |
Taiwan |
| 3 |
Bearing |
NSK MNB EZO IJK |
Japan |
| 4 |
stepper motor |
Tamagawa |
Japan |
| 5 |
Stepping Driver |
Ertl |
Taiwan |
| 6 |
PLC controller |
Omron |
Japan |
| 7 |
Inverter |
Delta |
Taiwan |
| 8 |
touch-screen |
Weview |
Taiwan |
| 9 |
Contactor |
Customized |
French |
| 10 |
Sensor |
SUNX |
Japan |
Automatic shrink wrapping packing machine:
Specially designed for beverages, pure water, fruit juice, wine and other drinks. With full automatic functions of bottle
transfer and arrange, film wrapping, sealing and cutting, shrinkage, cooling and other qualities. It adopts the world's
advanced film thermostatic sealing technology, and the sealing is firmly cleaned. The PLC program is used for automatic
circulation control, and the performance is stable and reliable. Three-layer heat insulation, good heat preservation
performance, fast heating, energy saving.
Advantages:
·Frequency control,Secondary bottle transport device.
·The whole set which are push bottle,heat sealing cutting adopt pneumatic structure.
·Inductive switch control film length.
·Touch screen,PLC control system advanced reliability of the equipemtn function.
·Circular wind machine ,resuare well-proportioned temperature of the shrink furnace.
·Strong cooling system can reassure finalize the design quickly.
·Heat-fast Customized transport net,transport steady,high strength and stand wear and tear.
·Frequency conversion timing net transportation structure.
·The height of the conveyer belt can be made according to the user,adustable range±50mm
·Bottle transport machine can satisfy the direction of the user,it can prolong and shorten
·Pterygoid stainless iron heating system,durability.
·Satisfy the bear storage rack device of the short duration for the product,assure consecutive work for the production line.
Bottle blowing machine:
It is a kind of equipment which can make plastic granules into hollow containers by blow molding process. It is mainly
used in beverage and food industry.
Features of main body:
1). Stable performance with advanced PLC.
2). Automatic preform conveyer to save human cost.
3). Preform self-rotation and infrared pre-heater revolution assure the even distribution of heat, which improve the
bottle shaping rate, increase the production.
4). High adjusting performance to enable preheat the preforms perfectly by adjust the voltage control area in the PLC,
which could adjust the temperature of the infrared lights in the pre-heater, and keep the proper temperature and humidity
invariable.
5). High safeties with security automatic-locking device in each mechanical action, which will make the production into
a perfect safe environment, in case of the breakdown in certain procedure.
6). Introduce the Customized air cylinder to avoid contamination and noise.
7). Satisfaction with different atmospheric pressure for blowing and mechanical action by dividing the blowing and
action into three parts in the air pressure diagram of the machine.
8). Strong clamping force with high pressure and double crank links to lock the mould.
9). Two ways of operating: automatic and manual.
10). Low cost,high efficiency,easy operation and maintenance etc, profited from the fully automatic technological process.
12). Ideal cooling system make the finished bottles without any flaws.
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